This bronze gear repair kit is a direct-fit solution for restoring the pop-up headlight motor on 1997–2004 Chevrolet Corvette (C5) vehicles. Worn or stripped plastic gears are replaced with precision-machined bronze components to stop slipping, reduce wear, and provide smooth, reliable gear engagement. The kit is designed for durability and corrosion resistance, improving long-term operation of the headlight mechanism and making it ideal for routine maintenance or full restoration projects. Installable by a competent DIYer or professional technician, the kit returns solid, quiet actuation to tired headlight motors and prevents repeat failures.
Features:
- Fits 1997–2004 Chevrolet Corvette (C5) pop-up headlight motors.
- Does not include the T-Brace, see part 3116074 for a kit that includes the brace.
- Precision-machined bronze gears for superior wear resistance vs. original plastic parts.
- Direct-fit replacement components and hardware for straightforward installation.
- Restores smooth, positive gear engagement and prevents stripping under load.
- Corrosion-resistant finish for reliable, long-term operation in automotive conditions.
- Ideal for restoration projects or preventative maintenance to avoid motor failure.
Installation / Application:
- Difficulty: 2/5
- Estimated time: 30–60 minutes
Instructions:
- Safety first: disconnect the negative battery cable to prevent accidental motor operation.
- Access the headlight motor by either removing the headlight assembly or opening the service access points per the vehicle service manual.
- Remove the motor from the assembly by disconnecting electrical connectors and fasteners. Keep track of screws and orientation.
- Carefully disassemble the motor housing. Note and/or photograph gear orientation and any shims or spacers so reassembly matches factory configuration.
- Remove the old, worn gears and clean the internal housing, shafts, and bearing surfaces with a solvent and a clean cloth. Inspect shafts for wear or damage.
- Install the new bronze gears and any supplied bushings/washers, ensuring correct orientation and mesh clearance. Replace any damaged retaining clips or fasteners.
- Apply a light, even coating of recommended grease to gear teeth and bearing surfaces—avoid excessive grease which can attract debris.
- Reassemble the motor housing, reinstall the motor into the headlight assembly, and reconnect electrical connectors.
- Reconnect the battery and cycle the headlights to verify smooth, quiet operation through the full travel range before final reinstallation of covers or trim.
- Reinstall any removed trim or fasteners and perform a final operational check.
About Redline Restomotive
Redline Restomotive® has established itself as a premier brand in the world of classic car restoration, providing enthusiasts with high-quality parts that meet the exacting standards of original manufacturer specifications. Dedicated to the preservation of American automotive history, Redline Restomotive® combines advanced manufacturing techniques with an in-depth understanding of vintage vehicles. The result is a range of products that seamlessly blend into the design and function of classic cars, giving restorers and collectors the assurance that each part reflects the era’s style, quality, and performance.
Crafted for both durability and aesthetic accuracy, Redline Restomotive® parts are ideal for those who value authenticity in their restoration projects. Whether restoring a car for display, personal enjoyment, or roadworthiness, customers rely on Redline Restomotive® for parts that not only fit perfectly but also contribute to the overall integrity and longevity of the vehicle. Each item is carefully engineered to replicate the fit, finish, and functionality of original components, making Redline Restomotive® a trusted name in restoration circles.
The extensive product catalog from Redline Restomotive® covers a wide variety of categories, allowing classic car owners to source everything from essential mechanical parts to subtle interior details. This comprehensive approach enables a cohesive restoration experience, where customers can confidently maintain both the exterior and interior authenticity of their vehicles. With Redline Restomotive®, every detail matters, providing the perfect balance between innovation and tradition for classic car preservation.
For more information or to explore their product offerings, you can visit retailers such as Muscle Cars & Classics, which feature a comprehensive selection of Redline Restomotive® products.
Vehicle Fitment:
The Vehicle Fitment Guide is to be used as a general reference. The data has been provided by our suppliers and manufacturers and may contain errors or incorrect data. Always refer to a professional to verify correct fitment for your vehicle.
| Make |
Model |
Years |
| Chevrolet |
Corvette |
1997 - 2004 |
