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Doug's Headers 1963-1982 Chevrolet Corvette 1 7/8" 4-Tube Full Length Header Small Block Sidemount Hi-Temp Black Coating D380-B

Doug's Headers 1963-1982 Chevrolet Corvette 1 7/8" 4-Tube Full Length Header Small Block Sidemount Hi-Temp Black Coating  D380-B
$2,067.11 ea
NEWARRIVING SOONEstimated Ship Date 10/09/2025 (If Ordered Today)
Model: 5065141
Select a Vehicle or refer to the Vehicle Fitment Tab below to verify that this part fits your vehicle.
OVERSIZE 3
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Doug's Headers 1 7/8" 4-tube full-length sidemount header for 1963–1982 Chevrolet Corvette small-block engines delivers improved exhaust flow, stronger mid- and top-end power, and a classic appearance. Designed as a direct-fit replacement for factory exhaust manifolds, this full-length header replaces restrictive stock manifolds to reduce backpressure and improve throttle response. Constructed with precision bends and a durable hi-temp black coating, the header resists heat and corrosion while providing a showroom-ready look under the car. Ideal for restoration projects and performance upgrades, this part balances daily drivability and race-capable performance without extensive modification.
Features:
  • Fits 1963–1982 Chevrolet Corvette with small-block V8 engines (direct-fit sidemount application).
  • 1 7/8" primary tube diameter with 4-tube full-length design for improved exhaust scavenging and power.
  • Direct-fit sidemount configuration replaces factory manifolds using stock mounting points for straightforward installation.
  • High-temperature black coating resists heat, corrosion, and improves under-hood appearance.
  • Durable construction with precision bends for consistent fitment; great for restorations or performance upgrades.
  • Helps reduce engine bay temperatures and vibration while improving throttle response and torque.
Installation / Application:
  • Difficulty: 3/5
  • Estimated time: 2-3 hours
Suggested Tools:
  • Socket set and ratchet
  • Torque wrench
  • Combination wrenches
  • Jack and jack stands or vehicle lift
  • Penetrating oil (for rusted fasteners)
  • Pry bar
  • Gasket scraper
  • Anti-seize compound
Instructions:
  1. Prepare vehicle: Park on a level surface, allow engine to cool, disconnect the negative battery cable, and raise the vehicle securely on jack stands or a lift.
  2. Remove obstruction: If necessary, remove air cleaner assembly, heat shields, or accessories that block access to the exhaust manifolds.
  3. Apply penetrating oil to manifold bolts and studs; allow time to soak to ease removal.
  4. Unbolt and remove the factory exhaust manifolds and exhaust pipe connections; support the exhaust if needed to prevent strain on remaining components.
  5. Clean the cylinder head flange surfaces thoroughly with a gasket scraper and solvent to remove old gasket material and debris.
  6. Test-fit the new header to ensure alignment with the head flange and sidemount exit; make any minor adjustments as needed.
  7. Install new gaskets (if supplied) or recommended gaskets onto the head flange, then position the header and hand-start all mounting bolts.
  8. Tighten header bolts in a crisscross pattern to the manufacturer-recommended torque specification. Apply anti-seize to bolts where appropriate.
  9. Reconnect exhaust pipes to the header collectors using supplied or compatible hardware; ensure proper alignment and clearance from chassis components.
  10. Reinstall any removed heat shields, accessories, or air cleaner components. Lower the vehicle, reconnect the battery, and start the engine.
  11. Inspect for exhaust leaks at the flange and collector connections with the engine running; retorque bolts after a short break-in run if required.

Downloads:

Download Name File Size
2224-34hkrrev1.pdf426.05KB

Vehicle Fitment:

The Vehicle Fitment Guide is to be used as a general reference. The data has been provided by our suppliers and manufacturers and may contain errors or incorrect data. Always refer to a professional to verify correct fitment for your vehicle.
Make Model Years
Chevrolet Corvette 1963 - 1982

Specifications:

CARB (California) Compliant No
Collector Diameter 4.00 inch
Engine Chevrolet Small Block Gen I
Header Flange Thickness (in) 5/16 inch
Header Style Long Tube
Part Type Exhaust Header
Primary Tube Dia. 1-7/8 inch
Product Type Headers
Tube Material Mild Steel

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Doug's Headers 1963-1982 Chevrolet Corvette 1 7/8" 4-Tube Full Length Header Small Block Sidemount Hi-Temp Black Coating D380-B:

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